What kind of sensors do industrial robots have




















When the distance of D is close enough, the value of L will become relatively large. If it exceeds the detection range of the CCD, although the object is very close, the sensor may not be seen. When the object distance D is large, the L value will be small, and the measurement accuracy will be deteriorated. Therefore, the measurement distance of common infrared sensors is relatively short, which is smaller than that of ultrasonic waves, and at the same time, the distance measurement also has a minimum distance limit.

In addition, for transparent or nearly black-body objects, infrared sensors cannot detect distance. But compared to ultrasound, infrared sensors have higher bandwidth. Laser sensor: Common laser radars are based on time-of-flight ToF. A simpler solution is to measure the phase shift of the reflected light. The sensor emits modulated light of a certain amplitude at a known frequency and measures the phase shift between the transmitted and reverse signals.

Visual sensor: There are many common computer vision solutions, such as binocular vision, depth camera based on ToF, depth camera based on structured light, etc. The light emitted by the depth camera based on structured light will produce a relatively random but fixed spot pattern.

The light spot hits the object because the distance from the camera is different and the position captured by the camera is also different. First, calculate the offset between the spot and the calibrated standard pattern at different positions. The distance between the object and the camera can be calculated using parameters such as the camera position and sensor size. The binocular vision distance measurement is also a triangulation method in nature. Due to the different positions of the two cameras, just like the two eyes of a person, the objects they see are different.

The same point P seen by the two cameras will have different pixel positions during imaging. At this time, the distance of this point can be measured by triangulation.

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We see a lot of collaborative robots having integrated force torque sensors and cameras in order to have a better perspective on their operations and also to provide the safest workspace. This made us think it would be a good thing to enumerate the different sensors that can be integrated into a robotic cell. From detecting movement to localization of a part on a conveyor.

Many smart cameras out there can detect parts and coordinate the part position for the robot so that it can then adapt its actions to the information it receives. A tri-dimensional vision system has to have 2 cameras at different angles or use laser scanners. This way, the third dimension of the object can be detected. Once again many applications use 3D vision. Bin picking, for example, can use 3D vision to detect objects in a bin and recreate the part in 3D, analyze it and pick it the best way possible.

While vision gives eyes to the robot, force torque sensors give touch to the robot wrist. Here the robot uses a force torque sensor FT sensor to know the force that the robot is applying with its end of arm tooling. Most of the time, the FT sensor is located between the robot and the tool.

This way, all the forces that are applied on the tool are monitored. Applications such as assembly, hand-guiding, teaching and force limitation can be done with this device. We have developed a technology called Kinetiq Teaching that allows industrial welding robots to be taught via hand-guiding.

All of this using a force torque sensor to monitor the motions of the ''teacher''. We also have a FT Sensor that is sold separately to accomplish any number of applications that might require force sensing. What if you want to detect the force applied on the robot arm? For example, you want to know if the robot is in collision with something or someone?

Well, the next type of sensor answers all these questions. This kind of sensor can have different forms. As the main applications of these sensors is to provide a safe working environment for human workers, the collaborative robots are most likely to use them.

Some sensors can be some kind of tactile recognition systems, where if a pressure is sensed on a soft surface, a signal will be sent to the robot to limit or stop its motions.

You can also see this kind of sensor directly built into the robot. Some companies use accelerometers, some use current feedback. In either case, when an abnormal force is sensed by the robot the emergency stop is released. This provides a safer environment.

Always use the one which is most appropriate for your robot. Some factors need to be considered before selecting accelerometer is:. JavaTpoint offers too many high quality services. Mail us on [email protected] , to get more information about given services. Please mail your requirement at [email protected] Duration: 1 week to 2 week. Robotics Tutorial. Next Topic Robotics hardware designing using Eagle Software.

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